Concrete Resurfacing Coverage Calculator

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Concrete Resurfacing Coverage Calculator

Estimate the amount of concrete resurfacer (in bags or gallons) needed for your project based on the surface area and desired application thickness.

Surface Length (ft)

Surface Width (ft)

Application Thickness (inches)

Typical range: 1/16 in (0.0625) to 1/2 in (0.5) for resurfacing; up to 2 in for overlays

Product Type

Bagged Resurfacer (50 lb bag) Liquid Resurfacer (1 gallon)

Waste / Overlap Factor (%)

Recommended: 10% for simple areas, 15–20% for irregular shapes

Calculate

function conCalc() { var resultDiv = document.getElementById("con-result"); resultDiv.style.display = "block"; resultDiv.className = "calc-result";

var length = parseFloat(document.getElementById("con-length").value); var width = parseFloat(document.getElementById("con-width").value); var thickness = parseFloat(document.getElementById("con-thickness").value); var product = document.getElementById("con-product-type").value; var waste = parseFloat(document.getElementById("con-waste").value);

// --- Validation --- if (isNaN(length) || length 2) { resultDiv.className = "calc-result calc-error"; resultDiv.innerHTML = "⚠ Application thickness must be between 0.0625 in (1/16") and 2 in."; return; } if (isNaN(waste) || waste 50) { resultDiv.className = "calc-result calc-error"; resultDiv.innerHTML = "⚠ Waste factor must be between 0% and 50%."; return; }

// --- Core Calculations --- // Area in square feet var areaSqFt = length * width;

// Volume in cubic feet var thicknessFt = thickness / 12; var volumeCuFt = areaSqFt * thicknessFt;

// Volume in cubic yards (for reference) var volumeCuYd = volumeCuFt / 27;

// Apply waste factor var wasteFactor = 1 + (waste / 100); var adjustedVolumeCuFt = volumeCuFt * wasteFactor;

var unitsNeeded, unitLabel, coverageNote;

if (product === "bag") { // Standard 50 lb bag of concrete resurfacer covers: // ~40–45 sq ft at 1/8" thickness (industry standard: ~43 sq ft @ 1/8") // Coverage scales inversely with thickness. // Coverage (sq ft) per bag = 43 / (thickness_in / 0.125) // Equivalent: coverage = 43 * 0.125 / thickness_in = 5.375 / thickness_in sq ft per bag var coveragePerBag = 5.375 / thickness; // sq ft per 50 lb bag var rawBags = areaSqFt / coveragePerBag; var adjustedBags = rawBags * wasteFactor; unitsNeeded = Math.ceil(adjustedBags); unitLabel = "50 lb bag(s)"; coverageNote = "A 50 lb bag covers approximately " + coveragePerBag.toFixed(1) + " sq ft at " + thickness + "" thickness."; } else { // Liquid resurfacer: typical coverage ~100–125 sq ft per gallon at 1/16" thickness // Using 100 sq ft/gal @ 1/16" as conservative standard // Coverage (sq ft) per gallon = 6.25 / thickness_in (100 * 0.0625 = 6.25) var coveragePerGallon = 6.25 / thickness; // sq ft per gallon var rawGallons = areaSqFt / coveragePerGallon; var adjustedGallons = rawGallons * wasteFactor; unitsNeeded = Math.ceil(adjustedGallons); unitLabel = "gallon(s)"; coverageNote = "Liquid resurfacer covers approximately " + coveragePerGallon.toFixed(1) + " sq ft per gallon at " + thickness + "" thickness."; }

// Weight of material (for bagged product reference) var totalLbs = (product === "bag") ? (unitsNeeded * 50) : "N/A";

// --- Output --- resultDiv.innerHTML = "### Results " + "" + "Surface Area" + areaSqFt.toFixed(2) + " sq ft" + "Application Thickness" + thickness + " in (" + thicknessFt.toFixed(4) + " ft)" + "Net Volume Required" + volumeCuFt.toFixed(4) + " cu ft (" + volumeCuYd.toFixed(4) + " cu yd)" + "Waste Factor Applied" + waste + "%" + "Adjusted Volume" + adjustedVolumeCuFt.toFixed(4) + " cu ft" + "Units Needed" + unitsNeeded + " " + unitLabel + "" + (product === "bag" ? "Total Product Weight" + totalLbs + " lbs" : "") + "" + "" + coverageNote + "

"; }

#### Formulas Used

Surface Area: Area (sq ft) = Length (ft) × Width (ft)

Volume Required: Volume (cu ft) = Area (sq ft) × (Thickness (in) ÷ 12)

Adjusted Volume (with waste): Adjusted Volume = Volume × (1 + Waste% ÷ 100)

Bags Required (50 lb bag): Coverage per bag (sq ft) = 5.375 ÷ Thickness (in)     Derived from: 50 lb bag covers ~43 sq ft at 1/8" (0.125") thickness Bags = ⌈ Area ÷ Coverage per bag × Waste Factor ⌉

Gallons Required (liquid resurfacer): Coverage per gallon (sq ft) = 6.25 ÷ Thickness (in)     Derived from: 1 gallon covers ~100 sq ft at 1/16" (0.0625") thickness Gallons = ⌈ Area ÷ Coverage per gallon × Waste Factor ⌉

#### Assumptions & References

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